Industrial grade rugged high power variable high voltage DC power supply 0 ~ 60kv

HP Series High Power High Voltage DC Power SupplyPower range: 5 ~ 15KWVoltage range: 1KV ~ 60KVCurrent range: 100mA ~ 10AIndustrial-grade chassis, rugged and reliable.Precise voltage and current setting and measurement capabilitiesOVP, OCP, short circuit and load discharging protections etc.OverviewThe HP Series power supply is

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HP Series High Power High Voltage DC Power Supply
  1. Power range: 5 ~ 15KW
  2. Voltage range: 1KV ~ 60KV
  3. Current range: 100mA ~ 10A
  4. Industrial-grade chassis, rugged and reliable.
  5. Precise voltage and current setting and measurement capabilities
  6. OVP, OCP, short circuit and load discharging protections etc.
High Power Variable High Voltage DC Power Supply with Rugged Industrial Degree 0 ~ 60kv
Overview
The HP Series power supply is a high-power, high-voltage power supply series. Its power ranges from 5kW to 15kW (single unit) with voltage output from 1KV to 60kV.
The series is mainly equipped with a standard 19-inch chassis structure for easy integration of high-voltage systems.
The high-power inverter used in the HP series power supply adopts the series resonant inverter designed by our company. The input end is directly installed on the power module with ultra-low loss filter capacitor. The input rectification, filtering and inverter are all integrated and installed onto one radiator.
Air-cooled or water-cooled or oil-cooled and water-cooled would be adopted according to the voltage and power rating to ensure good heat dissipation.
The high voltage transformer uses a distributed rectifier transformer. These characteristics give the series of power supplies very high reliability and extremely low energy storage.
High Power Variable High Voltage DC Power Supply with Rugged Industrial Degree 0 ~ 60kv
Features
  1. Professional high voltage power supply with continuous HV output ability.
  2. Output voltage: 1KV/2KV/5KV/10KV/20KV/30KV/40KV/50KV/60KV available.
  3. Output power: 5KW/10KW/15KW available.
  4. Output voltage & current both 0 ~ 100% rated value continuously adjustable.
  5. CV & CC working modes
  6. Max. charging/discharging repetition frequency: 50Hz
  7. Charging/discharging repetition accuracy:  <2% (@50Hz)
  8. Forced air cooling / Oil-immersed cooling with rugged design.
Optional functions
  1. 0 ~ 10V analog signal control (DB25 interface) (+AC)
  2. RS communication interface (RS232 / RS485 optional) (+RC)
Block diagram & Principle description
Working principle
The IGBT full bridge inverter and the Series Resonant Tank circuit are the key components in this power supply.
The series resonant inverter converts input voltage source to a equivalent current source, each pulsing is equivalent to an energy pack, which is sent to output load or output filtering capacitor after HV rectifying.
Different output voltage and current corresponds to different output pulsing frequency, adjusting pulsing frequency leads to output voltage and current changes.
Functional parts
The HP unit is made up of four different functional parts as shown below:
High Power Variable High Voltage DC Power Supply with Rugged Industrial Degree 0 ~ 60kv
Rectifier Part
This stage takes three-phase 380Vac or 440Vac input, then after rectifies and filters, it creates a 600Vdc pulsing DC output.
 
High Frequency DC/AC Part
This stage uses an IGBT (Insulated Gate Bipolar Transistor) full bridge circuit to convert the pulsing DC to a high frequency AC waveform that feeds the next stage.
 
Series Resonant Tank Part
This part is an inductor in series with a capacitor. This LC network defines the characteristic impedance of the system and the frequency at which the AC current resonant.
 
High Voltage AC/DC Part
This part uses a transformer to step up the high frequency AC the necessary high voltage level. A rectifier circuit is then used to convert the high voltage, high frequency AC to the high voltage DC.
Specifications
InputVoltageThree-phase 380Vac (input tolerance: 10%)
Frequency50Hz/60Hz
CurrentAs per output power.
OutputRated power**KW (Max.)
Output voltage adjusting range0 ~ **KV
Output current adjusting range0A ~ *****mA
Output polarityPositive or Negative (both available)
Client must choose one output polarity before ordering.
Output voltage regulation precision≤0.1%
Output voltage accuracy≤0.1%
Line regulation≤0.1% for no load to full load at output.
Load regulation≤0.1% for ±10% change in input voltage.
Output connectionHV connector and line provided by IdealTek.
Power factor≥0.92
Efficiency≥90% (measured @ 80% ~ 100% resistive load)
Setting & DisplayOutput control mode10-turn potentiometer on front panel.
Display mode41/2 LED digital display
Protection & Monitoring functionsInput protectionInput lack voltage and lack phase protection.
Output over voltage protection (OVP)Output over voltage protection value settable.
Power supply automatically cuts off output and alarms when output has over voltage.
Over temperature protection (OTP)Power supply automatically cuts off output and alarms when the internal temperature of the power supply exceeds its threshold value.
Load discharging protectionWhen the load has discharging due to insufficient safety distance between load and ground, the power supply shutdown the high voltage output, and then restarts, so cycle like this till the discharging fault is eliminated.
Short circuit protectionWhen a short circuit occurs between the load and the ground, the power supply works in constant current mode, the current is limited to the maximum value, and the voltage drops to 0 to protect the internal inverter from damage.
Over current protectionWhen the users' load exceeds the rated load and cause over-loading, the power supply works in constant current mode, the power supply output current does not change, and output voltage decreases.
Noise≤65 ~ 70dB
Protection degreeIP20
Cooling methodForced air cooling / Oil-immersed cooling.
Working environment conditionsAmbient temperature-10ºC~40ºC
Humidity10%~90%(non-condensing)
Height≤2000m
Storage environment conditionsAmbient temperature-20ºC~60ºC
Humidity10%~90%(non-condensing)
Height≤4000m
Size (W*H*D) (mm)19" 9 ~ 10U cabinet with 800mm Depth
WeightApprox. 95 ~ 120Kg
(depends on power rating)
  1. Note: every power supply has 48 hours full load burn-in test @ 40ºC
  2. The product can be customized on demand.
Safety caution
  1. This power supply has HV output, only professional person could operate it.
  2. Please check power supply as below before start-up.
  3. Keep power supply clean and good ventilation.
  4. HV input & output connectors or HV load no touch anything.
  5. Please check back current of load well connected with GND bolt at the back of power supply.
Standard model list
KVmAP (KW)ModelKVmAP (KW)Model
5200010HP-(N/P)10KW-5KV5300015HP-(N/P)15KW-5KV
10100010HP-(N/P)10KW-10KV10150015HP-(N/P)15KW-10KV
2050010HP-(N/P)10KW-20KV2075015HP-(N/P)15KW-20KV
3033310HP-(N/P)10KW-30KV3050015HP-(N/P)15KW-30KV
4025010HP-(N/P)10KW-40KV4037515HP-(N/P)15KW-40KV
5020010HP-(N/P)10KW-50KV5030015HP-(N/P)15KW-50KV
6016710HP-(N/P)10KW-60KV6025015HP-(N/P)15KW-60KV
More models are coming soon.
Drawings (for reference only)
19'' 9 ~ 10U cabinet (RAL7035)
High Power Variable High Voltage DC Power Supply with Rugged Industrial Degree 0 ~ 60kv
High Power Variable High Voltage DC Power Supply with Rugged Industrial Degree 0 ~ 60kv
 
Reference photos
High Power Variable High Voltage DC Power Supply with Rugged Industrial Degree 0 ~ 60kv
 
 
High Power Variable High Voltage DC Power Supply with Rugged Industrial Degree 0 ~ 60kv
 
 
 
 

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