Ceramic catalyst bed support media balls / Zr02

Quick detailsPlace of origin: Zhejiang China (mainland)type: Ceramic ballsapplication: Structure ceramicMaterial: Zirconia ceramicmodel number: Ceramic ball g5 g10 1/16'brand name: OEMMaterial of ceramic ball: Ceramic zro2, si3n4, sicClearance of ceramic ball: C0, c2, c3precision of ceramic

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Quick details

Place of origin: Zhejiang China (mainland)type: Ceramic ballsapplication: Structure ceramic
Material: Zirconia ceramicmodel number: Ceramic ball g5 g10 1/16'brand name: OEM
Material of ceramic ball:
Ceramic zro2, si3n4, sic
Clearance of ceramic ball: C0, c2, c3precision of ceramic ball: G5 g10 g20 g50 g100
Service: Rem brand or OEM servicepacking of ceramic ball:
Neutral or color box packing
Sample/stock: Available
Supply of ceramic ball:
Stock, large production capability
Price: More competitivepayment terms: T/T, western union, paypal
Delivery of ceramic ball:
By sea or air, express
Chemical characteristics of ceramic ball

Specifications
Diameters: From 0.30mm to 200mm
Precision grades: G5 - g2000
Si3n4 silicone nitride
Al2O3 alumina oxide
Zro2 zirconium oxide
Ceramic balls

Si3n4 silicon nitride

The most widely used type of ceramic due to very high resistance to wear and abrasion in general. It has a low coefficient of thermal expansion (25% of that of steel balls) and a weight 60% lower than steel. It has a micro-structure specially designed for applications subject to great stress. It does not require lubrication, it is resistant to corrosion, anti-magnetic and electrically insulating, and it continues to be efficient at high temperatures up to +1400° C. It combines extreme hardness with a high precision ball.

Si3n4 balls are widely used in high precision bearings in the airspace industry, for machine tools, measurement instruments, mechanical centrifuges, radar and missiles, pumps and compressors.

Al2O3 99.5% alumina (alumina oxide)

This material has a multi-crystal structure and excellent resistance to abrasion and high temperatures. It is resistant to most corrosive agents, but it is not recommended for use in contact with hydrochloric and hydrofluoric acid or strong alcaline solutions. Al2O3 balls are used in valves, pumps and ball bearings.

Zro2 zirconium oxide

This material, compared has a high degree of compactness and considerable flexural strength, which makes it very reliable. It also has a low modulus of elasticity, close to that of steel, together with an extraordinarily low thermal conductivity.

Al2O3 99.99% ruby

This material has a single crystal structure used where particular hardness and extreme resistance to wear are required together with a low specific weight and properties of chemical inertia. The material consists of pure alumina oxide with a small percentage of chrome oxide which gives it is characteristic red colour, which is the most visible feature of these balls in many applications as measurement and control instruments, valves and pumps.

Al2O3 99.99% sapphire

This material has a single crystal structure and unlike ruby is transparent. Because of its optical properties and high refraction index. Balls made of this material are currently used as chemically inert lenses.
Chemical Composition Content
Al 2 O 3 (Normal Value+4)%
Al 2 O 3 +SiO 2 ≥92%
Fe 2 O 3 <1%
 
 
Chemical and Physical Property  of  catalyst bed support media ceramic balls
Main crystal phase
Al 2 O 3 % Content
Item
Feldspar Feldspar-mullite Mullite Mullite corundum Corundum
20-30 30-45 45-70 70-90 ≥90
Water absorption %     ≤5    
Acid resistance %     ≥98    
Alkali resistance % ≥80 ≥82 ≥85 ≥90 ≥95
Thermal shcking, °C ≥130 ≥200 ≥500 ≥700 ≥800
Crushing Strength 
N/piece
Φ3 ≥0.12 ≥0.14 ≥0.14 ≥0.16 ≥0.20
Φ6 ≥0.40 ≥0.42 ≥0.44 ≥0.48 ≥0.50
Φ8 ≥0.48 ≥0.52 ≥0.60 ≥0.62 ≥0.65
Φ10 ≥0.60 ≥0.70 ≥0.80 ≥0.90 ≥1.00
Φ13 ≥1.00 ≥1.10 ≥1.30 ≥1.50 ≥1.80
Φ16 ≥1.50 ≥1.60 ≥1.80 ≥2.30 ≥2.60
Φ20 ≥1.80 ≥2.00 ≥2.30 ≥2.80 ≥3.20
Φ25 ≥2.50 ≥2.78 ≥3.20 ≥3.60 ≥4.02
Φ30 ≥3.00 ≥3.20 ≥3.50 ≥4.00 ≥4.50
Φ38 ≥4.00 ≥4.50 ≥5.00 ≥5.50 ≥6.00
Φ50 ≥6.00 ≥6.50 ≥7.00 8.50 ≥10.0
Φ75 ≥10.0 ≥11.0 ≥12.0 14.0 ≥15.0
  kg/m 3 1300-1400 1400-1500 1500-1600 1600-1800 >1800
 
Product Name Ceramic ball (zirconia ZrO2 )
Size Φ0.5mm_Φ50.0mm
Grade G5-G25
Hardness Above 83
Density 2.9-3.1 g/cm3
Feature Zirconia ceramic has a series of good properties,such as high strength,good fracture toughness,high density,good abrasion resistance,high hardness and so on.Zirconia ceramics can be used as good abrasive and efficient grinding media.
Applications They are widely used in aviation, spaceflight, navigation, petroleum, chemical industry, metallurgy, electric power, automobile, textile, machinery, pumps, medical equipment, etc.
Chemical composition ZrO2:  95%          Y2O3:  5%
 
Ceramic ball (silicon Si3N4)
Product Name Ceramic ball (silicon Si3N4)
Size Φ0.5mm_Φ80.0mm
Grade G5-G25
Feature 1,59% lighter than steel ball, which means less centrifugal force and less wear on the groove during high speed and acceleration.
2. 44% larger elastic modulus, which means less deformation under load
3. Harder with Rockwell hardness as 92
4. Smaller friction coefficient
5. Only 1/4 coefficient of thermal expansion of steel, can endure sharp fluctuation of temperature
6. Superior surface finish can be achieved, Ra could be 4~6 nm
7. Can endure high temperature with high hardness and strength up to 1050°C
8. Never rust, and can roll without lubrication.
9. More corrosion resistant than steel.
Applications Si3N4 be first choice for high-demand bearing ball material and valve ball. Si3N4 ball can also be used as valve ball and metering ball in chemical pump, high-temperature pump, metering pump. Si3N4 ball can also be used in linear slider for high temperature and corrosion resistance.
 

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